In the corrugated board manufacturing industry, continuous technological advancement and equipment upgrades are key to improving production efficiency and product quality. Recently, we have made a major modification to the single-face machine on our production line, replacing it with a state-of-the-art cassette single-face machine. This modification not only improves the production speed, but also effectively reduces the scrap rate. Below are the details of our modification and the many advantages it has brought.


Retrofit: Replacement with cassette single face machine
There were some bottlenecks in the production process of the traditional single-face machine, especially when dealing with different flute types of cardboard, the efficiency and quality would be affected. In order to overcome these problems, we decided to introduce the Cassette Single Facer. The Cassette Single Facer has the following features:


Quick flute change: The cassette design makes it easier and faster to change different flute types, greatly reducing downtime.
Automated control: Equipped with an advanced automated control system, the machine is able to accurately control the temperature, pressure and speed to ensure the quality of each piece of corrugated board.
Modularized design: The modularized design not only improves the maintenance convenience of the equipment, but also makes the expansion and upgrade of the production line more flexible.
Modification Advantages
1. Increased flute type


The introduction of the cassette single-face machine has enabled us to produce a wider variety of flute types. This not only enriches the product range, but also meets customer demand for corrugated boards of different strengths and applications. Whether it is A flute, B flute, C flute or E flute, the CARTON SINGLE FLUTE MACHINE is able to cope with all of them with ease, ensuring flexibility and versatility in production.


2. Increased production speed


The cassette cutter is designed to optimize the production process. Thanks to the automated control system and the ability to change flute profiles quickly, the production speed is significantly increased. Compared to conventional single facers, production efficiency has increased by more than 30%. This not only increases production, but also effectively shortens lead time and improves customer satisfaction.


3. Reduced scrap rate


Scrap rate has always been an important indicator in production cost control. Due to the complex operation and inconvenient adjustment, the traditional single-sided machine often leads to a high scrap rate. The cassette single facer reduces the scrap rate by about 20% due to its precise automation control and stable production performance. This not only saves the cost of raw materials, but also reduces the waste of resources in the production process, reflecting the win-win situation of environmental protection and economic benefits.


Conclusion
The revamping and upgrading of this single-face machine marks another leap in our corrugated board production technology. By introducing the cassette single-face machine, we have not only improved productivity and product quality, but also enhanced the flexibility and sustainability of our production line. In the future, we will continue to dedicate ourselves to technological innovation to provide our customers with more high-quality corrugated board products and promote the progress and development of the industry.


We welcome all our peers and customers to visit us. We look forward to working with you to create a bright future for the corrugated board industry!